Pressure‐Induced Capacity Recovery and Performance Enhancements in LTO/NMC‐LCO Batteries

Abstract Lithium titanate oxide (LTO) batteries are a promising technology, particularly suitable for high‐power applications, owing to their inherent cyclic stability, fast charging capability, and superior safety. However, substantial gas generation and accelerated aging driven by the cathode remain substantial challenges. This study explores the mitigation of these aging mechanisms through the application of external mechanical compression. Continuous pressure of 0.3 MPa applied to pristine cells during cycling reduces capacity loss by 42% compared to unpressurized cells cycled under identical operating conditions. Applying short‐term pressure to aged cells leads to immediate capacity recovery, reclaiming up to 57% of the lost capacity. Subsequent cycling of these aged cells under continuous pressure demonstrates improved capacity retention. In contrast, intermittently applied transient pressure causes notable capacity fluctuations. This study reveals insights into aging and healing mechanisms influenced by external pressure, benefiting both first‐ and second‐life battery applications. Understanding these mechanisms is vital for enhancing performance and lifetime in battery packs, while the findings also highlight promising opportunities for capacity recovery in reused batteries.