Laboratory Mix Design of Cold Bitumen Emulsion Mixtures Incorporating Reclaimed Asphalt and Virgin Aggregates

Bitumen emulsion asphalts, especially those incorporating marginal and secondary aggregates, are energy efficient, environment friendly, and sustainable alternatives to hot-mix asphalts. This study set out to compare engineering properties of a bitumen emulsion asphalt composed entirely of virgin aggregates with another composed of 55% reclaimed asphalt and 45% virgin aggregates. The aggregates were bound with a slow setting cationic bitumen emulsion composed of 65% base bitumen and 35% water. Marshall specimens molded at varying pre-mix water and bitumen emulsion contents were cured in molds for 24 h before being de-molded and cured for a further 72 h at 40 °C. Dry densities, porosities, and indirect tensile strengths for the cured specimens were determined in dry and soaked states. Virgin aggregate mix, at an optimum binder content of 6.1%, had a tensile strength ratio of 1.3 with corresponding air voids and moisture absorption values of 10.1% and 0.92%, respectively. Similarly, reclaimed asphalt mix at an optimum binder content of 6.2% had a tensile strength ratio of 1.03, with corresponding air voids and moisture absorption values of 7.9% and 0.38%, respectively. Compared to virgin mix, reclaimed asphalt mix had lower air voids and lower moisture absorption values with the overall benefit of enhanced resistance to moisture damage.