Development of metal oxide incorporated Al-Zn-Sn sacrificial anodes processed by stir casting and heat treatment

Abstract Aluminum sacrificial anodes are currently the first choice for cathodic protection in numerous applications. The galvanic performance of aluminum-based sacrificial anodes is considerably enhanced by addition of certain alloying elements called activators. Recent researches proved that incorporation of specific metal oxides like MnO 2 , CeO 2 , RuO 2 , and IrO 2 into the aluminum matrix could enhance the galvanic efficiency of aluminum anodes; however, the mechanism by which metal oxides improve galvanic properties of aluminum is still subject to discussion. The present work investigates the effect of incorporating commercially available low-cost manganese dioxide concentrate into Al-5Zn-0.1Sn sacrificial anodes in different volume fractions. It also studies the influence of heat treatment on anode’s galvanic performance by performing solution treatment at 3 different temperatures (250 °C, 400 °C, 550 °C). The electrochemical testing results proved an increase in efficiency of anodes incorporated with metal oxides and solution treated at 550 °C. The SEM imaging and EDX elemental mapping declared that the presence of SiO 2 particles in the anode matrix which might cause effective and uniform corrosion of Al anodes and decreased non-coulombic losses. Graphical abstract