Importance of drilling-related processes on the origin of borehole breakouts — Insights from LWD observations

Logging while drilling (LWD) images are widely used for the analysis of borehole stability. In this context, borehole breakouts are a crucial indication of rock failure developing when the circumferential stress around the borehole exceeds the yield value of the rock. This study investigates the impact of drilling-related processes (DRPs) on the origin of borehole breakouts. DRPs, for instance, include connections or tripping operations. For this purpose, we analyze data from 12 boreholes in different geological settings throughout the Norwegian and Danish North Sea, containing a total of 208 borehole breakouts. The extensive data acquisition of LWD offers the unique possibility to link the imaging to real-time drilling operations and to monitor anomalies of e.g., bottom hole pressure. These records allow us to connect any thermal, hydraulic, or mechanical interaction next to the borehole wall to perturbations of the stress field. This analysis resulted in an apparent strong coincidence of borehole breakouts, representing major stress perturbations, with DRPs. The causal relationship is highlighted by one order of magnitude higher occurrence of DRPs in depth sections containing breakouts. Major pressure reductions in the annulus of the borehole seem to be the most significant cause of drilling-related wellbore failures. This applies in particular to shutting off the pumps during connections, where pressure reductions of up to 16 % of the annulus pressure led to higher circumferential stresses. This process will increase the likelihood of compressive and shear failure, therefore causing borehole breakouts. These observations further open the perspective of counteracting wellbore instabilities by pressure modification. In addition to the initiation of breakouts, their temporal evolution – as seen in relogs – can also be ascribed to DRPs. This study indicates that not only plasticity but also mechanical interaction from DRPs is a key driver of the temporal growth of borehole breakouts.