Poly(butylene-succinate)-based blends with enhanced oxygen permeability

Poly(butylene succinate) (PBS) is a biodegradable polymer produced from renewable raw materials and is widely used in the production of packaging materials. Among important features, oxygen permeability is crucial for “breathing” packaging materials (such as packaging for medical devices sterilized with gaseous ethylene oxide). Recently, poly(butylene succinate-dilinolene succinate) (PBS-DLS) copolymers containing long chains of fatty acids and showing excellent elasticity were synthesized. In this work, bio-based polymer blends of PBS and PBS-DLS copolymer with an aliphatic-aromatic poly(butylene terephthalate-butylene adipate) (PBAT) (Ecoflex) were prepared in order to further improve their oxygen permeability while maintaining mechanical stability. PBS and PBS-DLS copolymer containing 90 wt% of hard segments and 10 wt% of soft segments, respectively, were used for blends preparation with 10 wt% of PBAT. The chemical structure was analyzed using infrared spectroscopy and thermal properties were determined with differential scanning calorimetry. The introduction of PBAT to the blends did not affect their melting temperatures. PBS-based blends were miscible at the molecular level based on single T g value calculated from Fox equation and uniform fracture surface morphology from scanning electron microscopy (SEM). Importantly, the oxygen permeability of PBS-DLS/PBAT blend was comparable to non-biodegradable high-density polyethylene (HDPE) Tyvek used for medical devices packaging. • Biodegradable poly(butylene succinate)(PBS)-based blends were fabricated using twin-screw extruder. • PBS-based blends were miscible at the molecular level based on single T g value calculated from Fox equation. • The incorporation of poly(butylene terephthalate-butylene adipate)(PBAT) decreased the modulus of elasticity. • High oxygen permeability (OP) of polymer blends was due to high diffusivity of incorporated amorphous regions. • OP was comparable to high-density polyethylene (Tyvek).