Durable Superhydrophobic Silica Aerogel Coating from Hydrophobic Gel Synthesis

Silica aerogel is a nanostructured porous solid material. It has a low bulk density, low thermal conductivity and can be hydrophobic. In this work, hydrophobic silica gel, a material used to form aerogel, is used instead of its powder form to avoid ultrafine air particles pollution. It is used to surface modified materials to make the materials superhydrophobic and still withstand physical abrasion that ordinary aerogel would not able to do. The superhydrophobic silica aerogel coating was designed by mixing the hydrophobic gel with DOW CORNING® 2405 resin as binder and varying DOWSIL™ Z-6137 silane and tetraethyl orthosilicate (TEOS). The coating is characterized by the static contact angles (CA) and abrasion test. Scanning electron micrographs of different coating compositions were investigated. Results show that the hydrophobic gel mixed with resin and Z-6137 silane have contact angle >179º. Superhydrophobic silica aerogel coating can be utilized as material coatings for glass, fiber, polymer, etc.