A survey of vision-based condition monitoring methods using deep learning: A synthetic fiber rope perspective

Computer vision technology has attracted significant interest in the condition monitoring (CM) community due to its potential to automate visual inspection and analysis of structures and components. By facilitating the processing and interpretation of visual information, including images and video data, computer vision holds promise for CM applications. However, it is essential to distinguish computer vision from non-contact CM techniques regarding their underlying principles and methods. While computer vision enables non-contact, remote monitoring, and condition assessment with minimal disruption to daily operations, it is distinct from non-contact CM techniques, which utilize various sensors to assess the condition of assets without physical contact or interference. Building upon the potential of computer vision technology, this survey paper presents a comprehensive overview of the current state-of-the-art CM methods based on computer vision and deep learning (DL) techniques, focusing on their application in monitoring synthetic fiber ropes (SFRs). SFRs are a viable alternative to steel wire ropes for underwater equipment and cranes that handle heavy loads. This is due to their high resistance to frictional wear, high tensile strength, lightweight, and flexibility. New materials, technologies, and processes for CM are being developed to meet the growing demand for SFRs. The paper explores ongoing research in applications that monitor the wear and aging of materials, as well as estimate their remaining useful life. The survey briefly discusses the traditional non-destructive testing and machine learning (ML) methods for CM applications. More importantly, DL-based methods, including supervised, unsupervised, semi-supervised, and self-supervised methods, are discussed in detail, together with the use of deep generative models and the recently developed diffusion models in the generation of synthetic datasets. Furthermore, the paper addresses the difficulties present in DL-based CM applications, including the scarcity of labeled data and the complexity and variety of the models used. The article ends by discussing the benefits of employing DL-based visual methods to understand SFR degradation processes, particularly in monitoring and maintenance.