Metal-grade laminated nanofiber films with outstanding EMI shielding performances and high-temperature resistance

With the growing demands in electronics, communications, and energy, conductive composites face a daunting challenge as criteria for conductivity and mechanical properties rise. Extensive search on nanocomposites and amorphous metals has been motivated by the quest for a conductive material that can enhance strength and deformability. However, finding conductive materials that can overcome the drawbacks of their conventional counterparts and exhibit great strength, toughness and quick charge transmission while accomplishing large-scale production remains a significant challenge. This paper describes an approach to high-temperature flexible conductive materials by utilizing composites composed of aramid nanofiber (ANF) and silver nanoparticles (Ag NPs). The ANF is derived from macro-aramid fibers and retains its excellent mechanical properties and heat resistance. Within the composite, Ag NPs effectively enter the special nanofiber matrix to build a tightly connected conductive pathway on the ANF, thus facilitating efficient charge transport. The resulting Ag-ANF composite films exhibit an impressive electrical conductivity of 36,989.68 S m−1 and a tensile strength of 30.3 MPa. Additionally, they provide outstanding EMI shielding with a value of 107.9 dB. This significant achievement opens up the possibility of metallizing the surface of insulated polymer fibers, thereby enabling effective EMI shielding applications even in challenging and extreme conditions.