Controlling gas–liquid flow and enhancing heat transfer in a T-junction microchannel by wettability-engineered walls

Characteristics of gas–liquid flow and heat transfer in a cross-flow T-junction microchannel with wettability-engineered walls are numerically investigated in this paper. The validated diffuse interface method is adopted for interface capture. First, the effects of wall wettability on bubble formation and transportation are studied. Three flow patterns are observed due to different combinations of the bottom and the top wall contact angles. On this basis, two methods are proposed to enhance the heat transfer. One is to increase the two-phase interfacial contact area by dividing the microchannel into three functional regions, which can promote the heat exchange at the two-phase interface. The other is to increase the velocity fluctuation intensity by alternating the contact angle along the channel, which can enhance mixing between the hot liquid layer adjacent to the wall and the cool liquid core. These two methods are applicative for steady and unsteady problems, respectively. The flow states, velocity vectors, and streamlines are used to analyze the fluid and thermal mixing mechanism. Meanwhile, a quantitative comparison of the wall temperature is made at a given wall heat flux. The obtained results can provide fresh insights into the gas–liquid flow control and the heat transfer enhancement in a microchannel, which are valuable for the design of microreactors and radiators.