The Effect of Composition on the Optical Properties and Hardness of Transparent Al‐rich MgO·nAl2O3 Spinel Ceramics

The study investigates the transmittance and hardness of Al‐rich spinel ceramics (MgO· nA l 2 O 3 , 1 ≤ n ≤ 2.5) prepared by reaction air sintering (up to closed porosity) of different ratios of fine and coarse‐grained commercial Al 2 O 3 and MgO raw powders completed by subsequent hot isostatic pressing (HiP). Different compositions give rise to a wide range of presintering temperatures. With starting compositions 1 ≤ n ≤ 1.5, presintering results in a formation of single‐phase spinel, in which the excess of Al is solved. With higher Al contents ( n > 1.5), however, a biphasic ceramic of stoichiometric MgAl 2 O 4 and residual alumina is formed first. This excess alumina is incorporated into the spinel lattice during the final HiP at a temperature of 1750°C. Single‐phase, highly transparent spinel is obtained by increasing the Al‐content up to n = 2.5, which gives about 85% in‐line transmittance in the visible range of light and about 63% at a UV wavelength of 200 nm. Whereas the optical properties can be improved, the hardness ( HV 1) slightly decreases with increasing Al content. Depending on the raw powders, the hardness of samples prepared by finer powders tend to higher values enabled by the development of a bimodal microstructure with a finer grain fraction (≤2 μm) between coarser grains (≤156 μm). In contrast, samples made of coarser powders need higher sintering temperatures and exhibit, then, a monomodal microstructure of very large grains (≤622 μm) only.