Electrocatalyst materials for fuel cells based on the polyoxometalates—K7 or H7[(P2W17O61)FeIII(H2O)] and Na12 or H12[(P2W15O56)2FeIII4(H2O)2]

Free acids of the iron substituted heteropoly acids (HPA), H7[(P2W17O61)FeIII(H2O)] (HFe1) and H18[(P2W15O56)2FeIII2(H2O)2] (HFe2) were prepared from the salts K7[(P2W17O61)FeIII(H2O)] (KFe1) and Na12[(P2W15O56)2FeIII4(H2O)2] (NaFe4), respectively. The iron-substituted HPA were adsorbed on to XC-72 carbon based GDLs to form HPA doped GDEs after water washing with HPA loadings of ca. 1 μmol. The HPA was detected throughout the GDL by EDX. Solution electrochemistry of the free acids are reported for the first time in sulfate buffer, pH 1–3. The hydrogen oxidation reaction was catalyzed by KFe1 at 0.33 V, with an exchange current density of 38 mA/cm2. Moderate activity for the oxygen reduction reaction was observed for the iron substituted HPA, which was dramatically improved by selectively removing oxygen atoms from the HPA by cycling the fuel cell cathode under N2 followed by reoxidation to give a restructured oxide catalyst. The nanostructured oxide achieved an OCV of 0.7 V with a Tafel slope of 115 mV/decade. Cycling the same catalysts in oxygen resulted in an improved catalyst/ionomer/carbon configuration with a slightly higher Tafel slope, 128 mV/decade but a respectable current density of 100 mA/cm2 at 0.2 V.