Achieving super dispersed metallic nickel nanoparticles over MCM-41 for highly active and stable hydrogenation of olefins and aromatics

Hydrogenation of olefins and aromatics is of significance for fuel processing and hydrogen storage, and developing nickel (Ni) catalyst highly active at low reaction temperature is the key to low the process cost. Herein we developed an ammonium citrate assisted impregnation method to fabricate loaded Ni catalyst (NiM-2) for hydrogenation. The Ni2+ species are anchored on the support MCM-41 strongly and evenly in form of Ni-citrate complex via the H-bonding between Si-OH group of MCM-41 and –COO- of citrate. During reduction, the carbon layers temporarily formed by carbonization of citrate species inhibit the transfer and sintering of Ni species, and finally induces ultra-small metallic Ni nanoparticles after carbon layers slow decomposition by Ni species. Low coordination numbers and strong electron interaction between small metallic Ni nanoparticles and MCM-41 support upshift the d-band center of metallic Ni atoms. In hydrogenation, the small particle size and easier reduction for oxidized Ni species provide abundant active sites for reaction, and the upshifted d-band center induces strongly adsorption and activation of C = C bonds, which is confirmed for the first time in our work. As a result, the catalyst exhibits superior activity compared with reported and commercial Ni-based catalysts for hydrogenation of olefins and aromatics. Specifically, the catalyst with higher Ni loading (18%) exhibits good activity under room temperature and 0.1 MPa for hydrogenation of dicyclopentadiene and are comparable to Pd catalysts, making it as one of the best non-precious metal catalysts for hydrogenation reaction. And also, NiM-2 shows extremely high stability.