Simulation of collision behaviour between droplet and solid surface in liquid phase environment

Abstract Processes involving dispersed immiscible fluids occur across the traditional onshore and offshore crude oil development phases, including oil exploitation and production, gathering and transportation, and station and field processing. The stabilities of such processes are deeply influenced by the collision and film drainage between separated phase interfaces. Due to factors such as gravity as well as buoyancy and resistance, droplets usually collide with the wall at a relatively high speed and experience one or several rebounds before gradually stabilizing and staying on the surface. Though work related to this aspect has raised significant attention, further research on the force‐deformation behaviour between microsized ( r ≈50 μm) droplets and solid surface under the influence of the above factors is still lacking and strongly demanded. In this paper, under the comprehensive influence of flow driving, an emulsified water droplet colliding with a solid surface in silicon oil is modelled. The dynamic behaviour of the droplet was analyzed by coupling the Stokes–Reynolds drainage equation, the generalized Young–Laplace equation, and the force situation of the deformable droplet. Furthermore, the effects of interfacial tension, collision velocity, and viscosity of continuous phase on the collision characteristics of droplet were analyzed, and it was found that these factors could significantly change the collision characteristics of droplet.