Materials Selection for Sandwich Pipes Under the Combined Effect of Pressure, Bending and Temperature

Recent researches point to the great potential of the sandwich pipe conception for ultra deepwater exploitation and production of oil and natural gas. Its configuration is very simple and comprises two concentric metallic pipes with a core material, polymeric or ceramic, in the annulus. The main functions of the annular layer are: to provide satisfactory thermal insulation so as to avoid the formation of wax and hydrates along the pipeline during production shutdown; to improve the overall structural strength of the system. Polypropylene and cement have been recently proposed for these applications. The reason for the choice of these materials was the low cost and the extensive availability in industry. Here a systematic material selection approach is employed in order to assess the applicability of other polymeric materials. The attributes of materials needed to meet the design specification are thoroughly studied. The list of possible materials was enlarged and the modified digital logic approach is used with the purpose to define a top group of materials for further numerical comparative study. Finite element analyses are carried out to assess the structural strength of the sandwich pipe under pure external pressure or longitudinal bending and combined external pressure and bending. Additionally, the effect of thermal gradient is included to the numerical analyses to evaluate each pre-selected material of the top group. Results indicate that other potential materials such as PEEK and polycarbonate can improve the structural performance of the sandwich pipe conception and yet meet other several design criteria.