Study of the Effect of Fluxing Ability of Flux Ores on Minimizing of Copper Losses with Slags during Copper Concentrate Smelting

The article describes the effect of the fluxing ability (FA) of ores used as a flux on slag formation and copper losses. In Kazakhstan, at the Balkhash copper smelting plant (BCSP), currently used fluxes have a very low SiO2 content—about 62%—whereas the Al2O3 content is 12%. Its fluxing ability (FA) was estimated, and it was shown that currently used silica fluxes have an exceedingly low FA. Only half of the fluxes participate in the slag formation. To obtain slags with a low magnetite concentration, a considerable surplus of flux must be added, which will result in a sharp reduction in its melt temperature, increased slag output, and therefore copper losses. The slag structure was studied by means of scanning electron microscopy and electron probe microanalysis (EPMA). To determine one of the primary causes of flux ores’ low FA, it is necessary to use the microstructural pattern of experimental samples.