Could Commercially Available Aqueous Binders Allow for the Fabrication of Highly Loaded Sulfur Cathodes with a Stable Cycling Performance?

In this review, the application of five commercially available aqueous-based binders including sodium carboxyl methyl cellulose (CMC), polyacrylic acid (PAA), polyvinyl alcohol (PVA), polyethylene oxide (PEO), and polyethyleneimine (PEI) as well as some representative custom (or purpose) synthesized functional binders used in lithium sulfur (Li-S) batteries is summarized based on the main evaluation criteria of cycling capacity, battery lifetime, and areal sulfur loading (and, consequently, energy density of the battery). CMC with SBR (styrene butadiene rubber) has been reported with promising results in highly loaded sulfur cathodes (>5 mg cm−2 sulfur loading). PVA and PEI were confirmed to provide an enhanced adsorption of lithium polysulfides due to the interaction with hydroxyl and amine groups. No competitive advantage in electrochemical performance was demonstrated through the use of PAA and PEO. Water-based binders modified with polysulfide-trapping functional groups have complex fabrication processes, which hinders their commercial application. In general, achieving a high capacity and long cycling stability for highly loaded sulfur cathodes using commercial aqueous-based binders remains a significant challenge. Additionally, the scalability of these reported sulfur cathodes, in terms of complexity, cost, and stable electrochemical cycling, should be evaluated through further battery testing, particularly targeting pouch cell performance.