Biobased Acrylic Latexes/Sodium Carboxymethyl Cellulose Aqueous Binders for Lithium-Ion NMC 811 Cathodes

The increasing demands for sustainable energy storage technologies have prompted extensive research in the development of eco-friendly materials for lithium-ion batteries (LIBs). This research article presents the design of biobased latexes, which are fluorine-free and rely on renewable resources, based on isobornyl methacrylate (IBOMA) and 2-octyl acrylate (2OA) to be used as binders in batteries. Three different compositions of latexes were investigated, varying the ratio of IBOMA and 2OA: (1) Poly2OA homopolymer, (2) Poly(2OA0,6-co-IBOMA0,4) random copolymer, and (3) PolyIBOMA homopolymer. The combination of the two monomers provided a balance between rigidity from the hard monomer (IBOMA) and flexibility from the soft one (2OA). The study evaluated the performance of the biobased latexes using sodium carboxymethyl cellulose (CMC) as a thickener and cobinder by fabricating LiNi0.8Mn0.1Co0.1O2 (NMC 811) cathodes. Also, to compare with the state of the art, organic processed PVDF electrodes were prepared. Among aqueous slurries, rheological analysis showed that the CMC + Poly(2OA0,6-co-IBOMA0,4) binder system resulted in the most stable and well-dispersed slurries. Also, the electrodes prepared with this latex demonstrated enhanced adhesion (210 ± 9 N m–1) and reduced cracks compared to other aqueous compositions. Electrochemical characterization revealed that the aqueous processed cathodes using the CMC + Poly(2OA0,6-co-IBOMA0,4) biobased latex displayed higher specific capacities than the control with no latex at high C-rates (100.3 ± 2.1 vs 64.5 ± 0.8 mAh g–1 at 5C) and increased capacity retention after 90 cycles at 0.5C (84% vs 81% for CMC with no latex). Overall, the findings of this study suggest that biobased latexes, specifically the CMC + Poly(2OA0,6-co-IBOMA0,4) composition, are promising as environmentally friendly binders for NMC 811 cathodes, contributing to the broader goal of achieving sustainable energy storage systems.