Inverse design of truss lattice materials with superior buckling resistance

Abstract Manipulating the architecture of materials to achieve optimal combinations of properties (inverse design) has always been the dream of materials scientists and engineers. Lattices represent an efficient way to obtain lightweight yet strong materials, providing a high degree of tailorability. Despite massive research has been done on lattice architectures, the inverse design problem of complex phenomena (such as structural instability) has remained elusive. Via deep neural network and genetic algorithm, we provide a machine-learning-based approach to inverse-design non-uniformly assembled lattices. Combining basic building blocks, our approach allows us to independently control the geometry and topology of periodic and aperiodic structures. As an example, we inverse-design lattice architectures with superior buckling performance, outperforming traditional reinforced grid-like and bio-inspired lattices by ~30–90% and 10–30%, respectively. Our results provide insights into the buckling behavior of beam-based lattices, opening an avenue for possible applications in modern structures and infrastructures.