The Selection of Leveler Parameters Using FEM Simulation

The aim of this research was to select parameters for the roll pre-leveler to provide sheet metal waviness reduction after unwinding from the coil. Straightening parameters were selected based on the results of numerical simulations with the use of an FEM-based computer program. The material used for research was a hot-rolled sheet metal of grade S235JR + AR with a thickness of 3 mm and width of 1500 mm after unwinding from the coil. A mathematical model was developed to determine straightening roll arrangements in the pre-leveler. It enabled roll arrangement selection and a straightening scheme to be elaborated. The model’s innovative feature was conducting straightening numerical simulations for the real sheet metal geometric models obtained as a result of 3D laser scanning, which increased the accuracy of the numerical calculations.