Investigation of the structure and mechanical properties of a novel dental graded glass/zirconia ceramic

Constructing graded structure is a promising solution to reduce the occurrence of cracking and delamination of bilayered zirconia prosthesis. In this work, a novel graded glass/zirconia ceramic was developed by utilizing the interdiffusion between dense zirconia and a novel lithium disilicate glass in the SiO2-Li2O-Al2O3 system. Results demonstrated that a graded glass/zirconia structure with a depth of about 300 µm was constructed, which exhibited obviously gradient characteristics in microstructure, glass content and mechanical properties. The hardness (H) and elastic modulus (EM) values at the surface reduced significantly (64% for H and 79% for EM), and increased gradually with depth of graded layer. When the graded layer was subjected to loading force, the biaxial flexural strength increased. The mechanism of the evolution of graded structure and change of strength were also elucidated in detail. This study provides a promising strategy to improve the interface stability of bilayered zirconia restoration.