Preparation, Characterization and Coreflood Investigation of Polyacrylamide/Clay Nanocomposite Hydrogel System for Enhanced Oil Recovery

The synthesis and characterization of polyacrylamide/clay nanocomposites for the development of hydrogel system used in enhanced oil recovery is described. The synthesized nanocomposite copolymer was crosslinked with Chromium (III) acetate to form the hydrogel which exhibited an acceptable gel strength, gelation time and gel stability. The nanocomposite gels prepared with low crosslinker concentration (2000 ppm chromium acetate) showed higher gel strength and required longer gelation time than the conventional polyacrylamide (PAAm) gel; these are desirable properties for the effective placement of gel during enhanced oil recovery operations. The effects of various parameters, such as polymer and crosslinker concentration, on the gelation time and gel strength were evaluated using the bottle testing method. X-ray diffraction (XRD) and field-emission scanning electron microscopy (FESEM) revealed the formation of intercalated and exfoliated clay morphologies. The effects of the clay content on the thermal stability and gel strength of the gel network were also investigated by thermogravimetric analysis (TGA) and rheological measurements (oscillatory time sweep profiles), respectively. Also, in-situ gelation and core flooding experiments revealed that a significant permeability reduction of the sand pack cores could be achieved at reservoir conditions when they were treated with the developed nanocomposite gel formulation. Hence, this nanocomposite gel system with low crosslinker concentration (10,000 ppm of nanocomposite polymer concentration containing 2000 ppm of clay with 2000 ppm chromium acetate crosslinker) may be suitable in water shut-off treatments required for enhanced oil recovery from the oil fields.