Microstructure modeling of a sintered Al–4Si–0.6Mg alloy extruded at semi-solid temperature ranges

The microstructure evolution of sintered and extruded samples of Al–4Si–0.6Mg powder alloys at various semi-solid temperature ranges of 560 °C, 580 °C, and 600 °C, holding times of 600, 1200, and 1800 s, and strain rates of 0.1, 0.2, and 0.3 s −1 was studied. From the stress–strain curves and metallographic studies, Arrhenius grain growth model and Avrami dynamic recrystallization model have been formulated by means of linear regression. Parameters such as peak strain, critical strain, recrystallization fraction, and material constants have been found using the above equations. The experimental and calculated values of various material parameters agree with each other, indicating the accuracy of the developed model. Finite element method-based simulations were performed using DEFORM 2D software, and the average grain size obtained from experiments and simulations was validated by means of average grain size. The relative density of the compacted specimens as well as the extruded specimens was also simulated. The simulation results showed that large grains appeared at high temperatures and at the bottom of the specimen.