Recent trends in laser cladding and surface alloying

Laser cladding and surface alloying are surface modification techniques employed to fabricate thin coating/layer with improved surface properties or to refurbish surface defects by forming highly resistant gradient coatings/layers on the substrate. High energy density and cooling rates make these techniques suitable to process a wide range of materials. In recent years, due to the development of high power lasers, improved controlling and delivery mechanisms have attracted extensive research in laser surface treatment. Researchers have analyzed various process factors to improve process performance. The experimental and theoretical studies show that the performance of laser cladding and surface alloying techniques can be enhanced significantly by the proper selection of input process parameters. This paper summarizes various research works carried out so far in the area of laser cladding and surface alloying of different materials and their applications. It reports the research outcomes of experimental and theoretical studies conducted to improve the process performance. A brief introduction of various laser surface treatment processes is also included. Besides these various problems, their solutions and trend for future works have also been discussed.