Tough and Functional Hydrogel Coating by Electrostatic Spraying

Hydrogel coatings impart superior surface properties to materials, but their application on large and complicated substrates is hindered by two challenges: limited wetting conditions and intricate curing processes. To overcome the challenges, lyophilized adhesive hydrogel powders (LAHPs) are developed, which consist of poly(acrylic acid-co-3-(trimethoxysilyl)propyl methacrylate) crosslinked with chitosan. These powders are electrostatic sprayed onto substrates to address wetting issues and rehydrated to form bulk hydrogel coatings to circumvent curing challenges. This approach enables the application of hydrogel coatings with a smooth surface and adjustable thickness on various materials, irrespective of category, geometry, or size. The coatings exhibit remarkable mechanical properties (strength of 2.62 MPa, elastic modulus of 6.84 MPa, and stretchability exceeding 3 folds) and robust adhesion (adhesion energy ≈900 J m