Characteristics comparison of a conventional and novel stator structure of axial flux permanent magnet motor for cooling fan drive system

This paper compares to investigate output characteristics according to a conventional and novel stator structure of axial flux permanent magnet (AFPM) motor for cooling fan drive system. Segmented core of stator has advantages such as easy winding and fast manufacture speed. However, a unit cost increase due to cutting off tooth tip to constant slot width. To solve the problem, this paper proposes a novel stator structure with three-step segmented core. The characteristics of AFPM were analyzed by time-stepping three dimensional finite element analysis (3D FEA) in two stator models, when stator cores are cutting off tooth tips from rectangular core and three step segmented core. Prototype motors were manufactured based on analysis results, and were tested as a motor.