Fabrication of superhydrophobic surfaces by laser surface texturing and autoxidation

The creation of superhydrophobic surfaces (SHS) has received exceptional thought from the entire research community due to its notable application in varied fields such as anti-icing, self-cleaning, drag reduction, anti-bacterial, and oil-water separation. The super­hy­drophobic (SH) conditions for a surface can be attained through the consolidation of a low surface energy surface with appropriate micro/nano-surface roughness through texturing. Motivated by the SH nature of lotus leaf and petal effect, microstructures have been prepared in this work on a metal surface by a fiber laser marking machine at 35 W. The textured surfaces with a different pitch to diameter (p/d) ratio (2.0-0.70) have been turned into hydrophobic and finally SH, after storing in an ambient environment for a few days due to oxide layer deposition on the textured surface. In this study, the maximum contact angle achieved by textured geometry after 30 days of auto-oxidation was 158.6 o. Further, test results showed that the fabricated surfaces have a high potential to maintain their SH nature even after the harsh condition of applications.