Optimization tool for direct water cooling system of high power IGBT modules

Thermal management of power electronic devices is essential for reliable system performance especially at high power levels. Since even the most efficient electronic circuit becomes hot because of ohmic losses, it is clear that cooling is needed in electronics and even more as the power increases. One of the most important activities in the thermal management and reliability improvement is the cooling system design. As industries are developing smaller power devices with higher power densities, optimized design of cooling systems with minimum thermal resistance and pressure drop become important issue for thermal design engineers. This paper aims to present a user friendly optimization tool for direct water cooling system of a high power module which enables the cooling system designer to identify the optimized solution depending on customer load profiles and available pump power. CFD simulations are implemented to find best solution for each scenario