Towards Safe Maritime Decarbonization: Safety Barriers of Methanol Fuel

In response to global concerns about climate change and decarbonization across every sector, pressure has mounted on the maritime industry to reduce its environmental impacts, specifically its greenhouse gas (GHG) emissions, representing around 2.8% of the global total. As such, it prompts new alternative fuels that align with the International Maritime Organization (IMO)’s 2050 net-zero target. In recent years, several alternative fuels, such as hydrogen, ammonia, and methanol, have been proposed. However, alternative fuels face many challenges regarding cost, safety, and efficiency compared to traditional fossil fuels. Currently, methanol is considered one of the most promising alternatives since it is available, easy to store, and can take full advantage of existing infrastructure in situ. Moreover, methanol has a lower carbon intensity than conventional fossil fuels. However, its usage poses related risks of toxicity and flammability; thus, this area still needs in-depth research regarding hazard control. This study implements a systematic five-step methodology. Through a comprehensive literature review, the predominant hazards are delineated. To systematically analyze these risks, this study introduces a novel hazard-based coding system developed to categorize hazards into three classifications: toxicity, flammability, and explosivity. This system is specifically designed to analyze qualitative reports from thirty methanol accident investigations utilizing MAXQDA software. Subsequently, safety barriers related to methanol are identified, followed by a gap analysis to evaluate the effectiveness of existing safety measures. The findings indicate that physical hazards, including flammability and explosivity, represented the majority of identified risks. Furthermore, tank explosions emerged as a prominent sub-hazard, frequently linked to the highest number of reported fatalities. A gap analysis delineates the identified barriers related to Equipment and Personal Protective Equipment (PPE), Human Error Reduction, the Legal Framework, and First Aid, comparing them against the current measures outlined in IMO Circular 1621 and other legislative frameworks. Consequently, the analysis highlights critical gaps in technical guidelines and operational procedures related to methanol use. The study recommends the development of fuel-specific safety protocols, mandatory training for seafarers, and regulatory updates to address the unique hazards of methanol. These measures are necessary to create higher safety standards and make methanol a viable alternative fuel by ensuring its safe integration into the industry.