Expanded (Black) Cork for the Development of an Eco-Friendly Surfboard: Environmental Impact and Mechanical Properties

Based on global needs for sustainable development, finding new sustainable materials that can replace oil-based ones for mass products is crucial nowadays. This paper focuses on employing an expanded cork-based composite to produce a surfboard. To evaluate the mechanical properties, uniaxial tensile and compression tests were performed on the skin and core materials, respectively. Bending tests were performed on the entire representative composite structure. Numerical models of the tests were arranged and validated from experimental results. From that, a surfboard prototype model was used to simulate some experimental conditions, permitting us to draw promising conclusions. An actual prototype was also produced. It was found that expanded cork performs very well when sandwiched between wood and polyester resin/glass fibre, being able to hold substantial loads and at the same time reduce weight and the environmental footprint of the composite by 62.8%. It can be concluded that expanded cork is an excellent candidate to replace oil-based foams in surfboard manufacturing. Despite a slight increase in weight, this sustainable material aligns with all the philosophies of surf practice worldwide.