Application of pulse compression technique in metal materials cracks detection with LF-EMATs

To address the problem of low signal-to-noise ratio (SNR) and poor spatial resolution of cracks detection of the angled SV wave electromagnetic acoustic transducer (EMAT), pulse compression technique (PCT) and line-focusing technique are introduced into the angled SV wave EMAT. A finite element (FE) model of the line-focusing (LF) EMAT detection process based on the Barker code excitation was established, and the effects of the design parameters of magnet and meander-line coil (MLC) on the main lobe amplitude and width of the defect echo after pulse compression were analysed. The optimal combination of LF-EMAT design parameters and excitation parameters was obtained, and it was compared with the traditional angled SV wave EMAT and the tone-burst excitation method by experimental measurements. The results shows that compared with angled SV wave EMAT with tone-burst excitation, LF-EMAT can improve the SNR by 14.9 dB with no synchronous average and be processed by PCT. The SNR from LF-EMAT with PCT is10 dB at 1.5 mm lift-off, while the SNR of the angled SV wave EMAT with tone-burst excitation is less than 0 dB at 1 mm lift-off. When the Barker code PCT is applied to the LF-EMAT detection, we can achieve the purpose of increasing EMAT lift-off and reducing the synchronous averages to meet the demand of online, rapid, and high-temperature detection.