Effect of plasma nitriding on microstructure and wear behavior of electrodeposited FeCoNiCr coating

An (FeCoNiCr)N high-entropy alloy coating with a single FCC phase was fabricated on 304 stainless steel by electrodeposition and plasma nitriding. The results indicated that the FeCoNiCr coating exhibited typical granular morphologies and a nearly equiatomic ratio of four elemental compositions. After nitriding, the coating primarily consisted of a high-entropy solid solution phase and a CrN phase, with the microstructure of the (FeCoNiCr)N coating being significantly refined due to the effect of crystallization. The microhardness of the (FeCoNiCr)N coating was 781.30 ± 20.3 HV0.5, considerably higher than that of the FeCoNiCr coating, which was 496.48 ± 21.82 HV0.5. Additionally, the (FeCoNiCr)N coating demonstrated a low friction coefficient and a wear rate of 0.59 and 6.8 × 10−8 mm3/N mm, respectively. The fine microstructure and high resistance to plastic deformation, attributed to solid solution strengthening and dispersion strengthening, were the primary factors contributing to the excellent wear performance of the (FeCoNiCr)N coating.