Novel polybutadiene rubber with long cis-1,4 and syndiotactic vinyl segments (CVBR) for high performance sidewall of all-steel giant off-the-road tire

The novel polybutadiene rubbers (CVBR) carrying 88–97% of long cis-1,4 polybutadiene segments (cis-PB, cis-1,4 content >98.3%) and 3–12% of long syndiotactic1,2-polybutadiene segments (sPB, 1,2 content >87.0%) could be successfully synthesized via in-situ coordination polymerizations of butadiene in hexanes in our lab and also be scaled up via continuous polymerization process in pilot (scale: 200 t/a). The natural rubber (NR)-based compound formulations containing different contents of CVBR, and carbon black (CB) fillers were developed and the optimized NR/CVBR/CB vulcanizates with 40% of CVBR were manufactured for the sidewall of all-steel giant off-the-road tire. The storage modulus of NR/CVBR/CB compounds and the elastic modulus, tensile strength and tear strength of NR/CVBR/CB vulcanizates could be remarkably increased by increasing CVBR content. The crack generation and growth could be effectively restricted due to both the fast relaxation, the rigid polymer-filler interface and synergistic effect of high cis-polybutadiene and crystalline 1,2-polybutadiene particles on the strain-induced crystallization behaviors of rubber matrix. The heat build-up of NR/CVBR/CB vulcanizates could be greatly reduced by introduction of cis-PB segments in CVBR for the easy mobility and low hysteresis of macromolecular chains. The NR/CVBR/CB vulcanizates with high strength and elastic modulus, good flex fatigue crack resistance and low heat build-up would meet the requirement for high performance sidewall in manufacturing giant all-steel off-the-road tires.