Sub-microscale 3D printing based on cold-constrained local electrodeposition

ABSTRACTLocally confined electrodeposition of precursors in liquid is one of the most effective approaches for additive manufacturing of metal microstructures. However, reported data were overwhelmingly obtained at the micrometer scale, whereas sub-microscale and nanoscale microstructures are of interest in electromagnetic or optical fields. In this paper, we propose a cold-constrained local electrodeposition (CCLE) technique to address the issue that locally confined electrodeposition of precursors in liquid is challenging in the fabrication of sub-microscale three-dimensional microstructures. Microstructure printing is conducted via locally confined electrodeposition by a pipette with a sub-microscale opening to deliver electrodeposition electrolyte in a supporting electrolyte. The electrolytes are cooled to 5 °C, which constrains the large-scale diffusion of the electrodeposition electrolyte and significantly reduces the electrodeposition area. It is found that the proposed CCLE technique can print sub-microscale (minimum size is low to 290 nm) structures, which have highly uniform deposits, smooth surfaces and high strength.