Novel catalyst-solvent system for high molecular weight polylactic acid synthesis via azeotropic solution polycondensation method

Polycondensation for PLA synthesis is widely used due to its cost-effectiveness, but it often leads to low molecular weight PLA. To address this limitation, researchers have explored different catalysts, with the stannous chloride and p-toluene sulfonic acid combination being a popular choice. However, this method typically yields PLA with a MW of no more than 35000 g/mol, which is unsuitable for commercial applications. In contrast, ring-opening polymerization is considered the most effective method for synthesizing high MW PLA, despite its complexity and cost. Industrial-scale production predominantly employs ROP due to its capability to produce high MW PLA. The use of stannous octoate as a catalyst for ROP has shown promise in synthesizing higher MW PLA. However, its sensitivity to water limits its use in polycondensation, where stannous chloride is commonly employed but is not capable of synthesizing high MW PLA. This study explores the use of stannous octoate for the synthesis of high MW PLA with higher yield.