Synthesis of thermally stable SBT and SBS/SBT intergrowth zeolites

UCSB-6 (framework type SBS) and UCSB-10 (SBT), two three-dimensional phosphate-based molecular sieves with supercages accessible through 12-ring (circumscribed by 12 tetrahedral atoms) windows, are structurally similar to the hexagonal and cubic polytypes of faujasite or zeolite Y, an industrially relevant catalyst, but the cage structures are substantially different. Nonetheless, their inherent thermal instability has precluded any catalytic application so far. By using multiple inorganic cation and charge density mismatch approaches, we synthesized PST-32 and PST-2, a thermally stable aluminosilicate version of UCSB-10 and the hypothetical SBS/SBT intergrowth family member, respectively. This study suggests that many hypothetical cage-based zeolite structures with multidimensional channel systems can be synthesized as compositionally robust forms by systematically exploring the synergy effect of inorganic and organic structure-directing agents.