Design and Preparation of Inherently Photostable Poly(Butylene Adipate-Co-Terephthalate) by Chemically Bonding UV-Stabilizing Moieties in Molecular Chains

Poly(butylene adipate-co-terephthalate) (PBAT) is a promising biodegradable polymer with balanced mechanical properties and excellent degradability, making it an ideal material to reduce plastic pollution. However, its susceptibility to ultraviolet (UV) degradation, due to photosensitive aromatic rings and carbonyl groups in its structure, limits its use in outdoor settings like mulch films. Conventional methods of incorporating small-molecule UV stabilizers face challenges such as poor compatibility, uneven dispersion, and migration under environmental conditions, reducing their effectiveness over time. This study developed a novel strategy to enhance PBAT’s UV resistance by chemically bonding UV-stabilizing moieties directly into its molecular chains to address these limitations. A novel UV absorber containing a polymerizable group was synthesized and copolymerized with PBAT’s main chain, creating an intrinsically UV-stable PBAT. The UV-stable PBAT was evaluated for UV resistance, mechanical performance, and durability through accelerated aging and solvent extraction tests. The results demonstrated that UV-stable PBAT exhibited exceptional light stabilization effects, with no detectable UV absorber leaching in ethanol even after 114 h, whereas PBAT blends lost nearly 90% of UV-0 within 24 h. Furthermore, UV-stable PBAT maintained 67.1% tensile strength and 48.8% elongation at break after aging, which exhibited the best mechanical retention performance. Even when subjected to solvent extraction, the 42.6% tensile strength retention outperformed the PBAT blends. This innovative chemical modification overcomes the limitations of additive-based stabilization, offering improved durability, compatibility, and performance in outdoor applications. Our research provides key insights into the fundamental properties of PBAT films for UV resistance, demonstrating their potential for use in demanding fields such as agricultural films.