The Standard for Assessing Water Resistance Properties of Lubricating Grease Using Contact Angle Measurements

Many grease-lubricated machines operate in wet environments, and are vulnerable to contamination because of water exposure. Reports suggest that even the presence of 1% water in grease reduces the life of a bearing by 90%. Nevertheless, only a few qualitative tests and standards are available to characterize the water resistance properties of greases. In this paper, we propose a standard for evaluating the water resistance properties of greases by studying their hydrophobic and hydrophilic nature via a custom-designed apparatus for measuring the grease contact angle. In this approach, a water droplet is dispensed onto the surface of the grease and the contact angle of the droplet is studied. For this purpose, an apparatus was designed, built, and tested with twelve different greases. To validate the efficacy of the test method and setup, tests were performed at two different locations by independent operators. From the obtained contact angle values, the authors propose categorizing a grease’s water-resistance properties into five different grades that can be set as guidelines for the industrial user when selecting a grease for machinery operation in a wet environment. The classification of the water-repellent properties of greases, using the proposed standard is compared with existing ASTM standards used for evaluation of grease properties in the presence of water.