Experimental investigation of velocity and temperature distribution inside single droplet impingement on a heated substrate

Droplet impingement on a heated substrate is the fundamental process underlying various technologies, ranging from spray cooling to inkjet printing. Understanding the coupled effects of fluid dynamics and heat transfer patterns during droplet jumping, boiling and evaporation, which determine the outcomes of the impingement process, is essential. Here, we developed two-colour planar laser-induced fluorescence and micro-particle image velocimetry technologies to measure quantitatively the velocity and temperature distributions inside the droplet during an impingement process with high temporal and spatial resolution. With our novel measuring system, the hot spots at the solid–liquid interface are discovered for the first time. The influence of contact boiling on the droplet internal mixing, which impedes droplet recoiling and reduces the rebounding velocity, is discussed. A significant enhancement in heat absorption for partially rebounding droplets is discovered, where the impingement heat transfer rate is doubled compared to other vapour-layer-covered droplets. The scaling correlations of viscous dissipation rate and contact time of rebounding droplets, as well as the time variation of droplet temperature rise, are proposed. More detailed patterns inside droplets can be captured by these experimental methods, which will help to reveal more intrinsic mechanisms lying in thermally induced flow, complex fluids and droplet-impacting-based technologies.