Modification of coal fly ash and its use as low-cost adsorbent for the removal of directive, acid and reactive dyes

Directive, acid and reactive dyes are the carcinogenic dyes which have complex structures and difficult to remove from the industrial wastewater. In this study, coal fly ash (CFA) was modified with HCl and NaOH solution and used for the removal of direct fast scarlet 4BS, direct sky blue 5B, acid navy blue R, and reactive turquoise blue KN-G dyes. Laboratory experiments were carried out to analyze the performance of modified coal fly ash (MCFA) to check the removal efficiency and adsorption capacity of dyes. The maximum removal efficiency of direct fast scarlet 4BS and direct sky blue 5B were recorded 96.03% and 93.820%, respectively using 0.05 g adsorbent dosage at 100 mg/L initial concentration. The results of MCFA were compared with carbon black, chitosan, starch, zeolite and unmodified coal fly ash (UMCFA) at lower dosage 0.05 g and higher dosage 0.4 g. Adsorption isotherm were analyzed by Langmuir and Freundlich model by different dyes concentrations, the result stated that Freundlich and Langmuir model (±0.9918, ±0.9974) was fitted by chemisorption and physisorption methods for all four dyes. Adsorption kinetic were also determined by Pseudo-first-order and Pseudo-second-order at different contact times with dye molecules and adsorbent active sites, and the results showed that the adsorption behaviors of all four dyes were described better by pseudo-second-order kinetics than pseudo-first-order kinetics. Recommended dosage of modified fly ash is between 10 ‱ to 20 ‱ for simulated textile industrial waste water and regeneration temperature is 300 ℃.