Transient Viscosity Adjustment Using a Coaxial Nozzle for Electrospinning Nanofibers from Non-Spinnable Pure m-Poly(hydroxyamide)

In this study, a transient viscosity adjustment method using a coaxial nozzle was explored to fabricate nanofibers from non-spinnable m-poly(hydroxyamide) (m-PHA). Unlike conventional electrospinning methods that often require additives to induce fiber formation, this approach relies on a sheath-core configuration, introducing tetrahydrofuran (THF) to the sheath to temporarily adjust solution viscosity. The diffusion of THF into the core m-PHA solution resulted in momentary solidification at the interface, promoting nanofiber formation without compromising polymer solubility. SEM and rheological analyses confirmed that optimized sheath-to-core flow ratios yielded nanofibers with significantly reduced particle formation. Notably, increasing the THF flow rate facilitated a faster solidification rate, enhancing jet elongation and resulting in uniform nanofibers with diameters of approximately 180–190 nm. Although complete nanofibers without beads were not achieved in this study, this coaxial electrospinning approach presents a possible pathway for fabricating nanofibers from polymers with limited spinnability, potentially expanding the application scope of electro-spun materials in high-performance fields.