Impact of Soft Segment Composition on Phase Separation and Crystallization of Multi-Block Thermoplastic Polyurethanes Based on Poly(butylene adipate) Diol and Polycaprolactone Diol

In this work, we explore the influence of soft segment structure on the crystallinity and phase separation of semicrystalline multi-block thermoplastic polyurethanes (TPUs) based on poly(butylene adipate) diol, polycaprolactone diol, and their mixture. According to thermal and structural analyses, the crystal growth rate and degree of crystallinity decrease with an increase in the PCL/PBA ratio and reach a minimum at the equimolar composition of polyesters. A reduction in crystal phase content leads to an improvement in elastomeric behavior. TPU samples with high PCL content demonstrate enhanced crystallinity but a lower melting temperature compared to TPU with PBA crystals. Crystallization of TPU below room temperature results in an enhancement of total crystallinity and a change in the phase composition of the PBA block. The difference in semicrystalline morphology and crystallization kinetics can be explained by the efficiency of phase separation and the density of hydrogen bonding between soft and hard segments. Our findings show that the ratio of the two crystallizable polyesters, combined with the choice of crystallization temperature, allows for independent control over the melting temperature and the overall degree of crystallinity of the TPUs. This significantly impacts the mechanical characteristics of the materials. The effect of adding a second crystallizable polyester on the crystallization behavior, phase composition, and mechanical properties of TPU is discussed for the first time.