Optimization Design of a Polyimide High-Pressure Mixer Based on SSA-CNN-LSTM-WOA

Foam mixers are classified as low-pressure and high-pressure types. Low-pressure mixers rely on agitator rotation, facing cleaning challenges and complex designs. High-pressure mixers are simple and require no cleaning but struggle with uneven mixing for high-viscosity substances. Traditionally, increasing the working pressure resolved this, but material quality limits it at higher pressures. To address the issues faced by high-pressure mixers when handling high-viscosity materials and to further improve the mixing performance of the mixer, this study focuses on a polyimide high-pressure mixer, identifying four design variables: impingement angle, inlet and outlet diameters, and impingement pressure. Using a Full Factorial Design of Experiments (DOE), the study investigates the impacts of these variables on mixing unevenness. Sample points were generated using Optimal Latin Hypercube Sampling—OLH. Combining the Sparrow Search Algorithm (SSA), Convolutional Neural Network (CNN), and Long Short-Term Memory Network (LSTM), the SSA-CNN-LSTM model was constructed for predictive analysis. The Whale Optimization Algorithm (WOA) optimized the model, to find an optimal design variable combination. The Computational Fluid Dynamics (CFD) simulation results indicate a 70% reduction in mixing unevenness through algorithmic optimization, significantly improving the mixer’s performance.