Multi-Scale Copper–Cobalt-Supported Carbon Catalysts for Efficient CO2 and O2 Reduction

A sequenced ultrasonic atomization coupled with a pyrolysis process is developed to synthesize a series of cross-scale (Co/Cu)-NC catalysts. The catalysts demonstrate high metal utilization efficiency with a metal loading of 22.45 ± 0.07 wt%. Electrochemical evaluations for the oxygen reduction reaction (ORR) suggest that the best (Co/Cu)-NC catalysts are prepared with a Co/Cu ratio of 1/1 and a calcination temperature of 800 °C, which achieve a half-wave potential of 0.87 V and an electrochemical impedance spectroscopy semicircle radius as low as 30 ohms. Linear sweep voltammetry measurements indicate that (Co/Cu)-NC catalysts exhibit the highest current density. Under a potential of −0.73 V versus the reversible hydrogen electrode, (Co/Cu)-NC catalysts demonstrate long-term stability with the CO Faradaic efficiency of about 70% for catalyzing carbon dioxide reduction reaction (CO2RR). Overall, the above metrics identify CoCu-800 as the optimal bifunctional catalyst among the tested samples for ORR and CO2RR under the investigated conditions.