Wettability and Interfacial Properties of Carbon Fiber and Poly(ether ether ketone) Fiber Hybrid Composite

Studies on carbon fiber (CF)/poly(ether ether ketone) (PEEK) fiber hybrid textiles were initiated several decades ago because their flexibility and conformability make them a promising alternative to traditional prepregs. The adhesion between the CFs and PEEK is mostly controlled by their inherent surface properties and mutual wettability. However, details of these properties remain largely unknown, especially those of PEEK. Therefore, to determine the surface and interfacial properties of these fibers, we performed a comprehensive study and characterized their surface topography (atomic force microscopy, scanning electron microscopy), surface chemistry [X-ray photoelectron spectrometry (XPS), acid-base titration], surface energies (wetting tests, acid-base approach), and interfacial mechanical properties [droplet test, interfacial shear strength (IFSS)]. These experiments were complemented by a theoretical approach to the prediction of the surface energy components (parachor) and contact angles of PEEK. We found good agreement between the results obtained by XPS and wetting tests (base-to-acid surface energy component ratio), as well as between the predicted and measured surface energy and contact angles. The results highlight the consistency and reliability of the proposed methodology. We found that both CFs and PEEK fibers appear to be smooth at the nanoscale and have large dispersive and basic surface energy components. The IFSS of CF/PEEK is significantly higher (44.87 ± 5.76 MPa) compared to that of other thermoplastic systems. The findings not only demonstrate the potential of CF/PEEK hybrid textiles but also emphasize the need to further increase the compatibility between CFs and PEEK fibers by increasing the acidic component of CF surfaces. Surface treatments and the design of a suitable sizing are potential methods to achieve this objective in future studies.