Experimental analysis of airflow uniformity and energy consumption in data centers

Temperature and airflow uniformity are experimentally investigated in this research study along with energy consumption analysis on the laboratory container size small data center. A raised floor plenum (RFP) data center system of size 6 (L) × 3.1 (W) × 2.3 (H) m with one Computer Room Air Handler (CRAH), two rows and each row contains five racks, five 8U simulator cabinets in each rack was constructed to test partial and closed cold aisle containment (CAC). Seven different cases were investigated with variables of perforated tiles (32%, 50 % & 70%), CRAH fan speed (60 Hz, 42 Hz), chiller return water temperature (CRWT) (15 °C & 17 °C) and heating load (full 50 kW, 75% load 37.5 kW). These cases were further analyzed using Rack Cooling Index (RCI) and Supply Heat Index (SHI) along with power consumption scenarios in terms of Coefficient of Performance (COP) and Power Usage Effectiveness (PUE). The uniqueness of this study is experimental investigations of system COP and PUE analysis for a wide range of important variables for partial and closed CAC. It was found that 50% porous tile provided the best airflow and temperature uniformity for the case of partial containment with full and 25% reduced heat load along with full and 30% reduced CRAH speed respectively. Slight recirculation was observed during the reduced CRAH fan speed case at the corner edge of data racks. However, due to additional supply airflow usage, these recirculation’s were within the acceptable SHI. Reduction of CRWT reduces the total Heating Ventilation and Air Conditioning (HVAC) power consumption and improves the overall system COP.