Extraction of lignin from Duabanga grandiflora and its valorization for nanocomposite development with enhanced mechanical and UV shielding properties

Abstract In this study, we report on extracting lignin from Duabanga grandiflora (Khukon), an untapped wood source, and its transformation into nano-lignin (NL) to create durable and thermally stable composites. Utilizing ultrasonication, we synthesized spherical lignin nanoparticles with an average size of 8 nm, as verified by high-resolution transmission electron microscopy. These nanoparticles were integrated into a polyvinyl alcohol (PVA) and guar gum (GG) matrix, resulting in PVA-GG-NL (PGNL) composites. PVA-GG nanocomposite films containing various contents of lignin nano-particles (1, 2 and 3 wt%) were formulated by a simple solvent cast method and cross-linked by adding borax. Addition of 1 wt% lignin nanoparticles brought in the composite films with 29.8 MPa tensile strength and 139.3% elongation at break. Compared to PVA-GG-lignin composites, the PGNL composites exhibited a 59.4% increase in tensile strength and enhanced elongation at break and good thermal degradation properties. Notably, the PGNL composite films were transparent but could shield 99.9% of the UV-A (320–400 nm) and UV-B (280–320 nm) radiations, marking a significant advancement in UV protective materials. Our innovative use of D. grandiflora-derived NL in a dual-polymer network not only underscores the potential of renewable resources in high-performance applications but also aligns with the principles of a circular bioeconomy by offering a sustainable solution for effective UV protection.