Rapid Electrodeposition and Corrosion Behavior of Zn Coating from a Designed Deep Eutectic Solvent

This work aimed to develop a new type of deep eutectic solvent containing high concentrations of zinc ions as an electrolyte to improve the electrodeposition rate for zinc plating. Two typical deep eutectic solvent systems, choline chloride (ChCl)–urea and ChCl–ethylene glycol (EG), were combined to prepare a stable electrolyte at room temperature with a zinc ion concentration up to 2 M. Cyclic voltammetry experiments of the electrolyte at different temperatures were conducted. The effects of key electrodeposition parameters (bath temperature and current density) on the morphology, structure, and corrosion resistance of zinc coatings deposited on mild steel were investigated. It was found that the crystal orientation of the as-deposited zinc particle is related to the electrodeposition temperature and current density. The experimental results show that the zinc coating deposited at 60 °C and the current density of 4 mA·cm−2 exhibited the most compact and crack-free morphology, thus had the optimum corrosion resistance property.