ChipletPart: Cost-Aware Partitioning for 2.5D Systems

Industry adoption of chiplets has been growing as chiplets are a cost-effective option for making large, high-performance systems. Consequently, partitioning large systems into chiplets is increasingly important. In this work, we introduce ChipletPart —a cost-driven 2.5D system partitioner that addresses the unique constraints of chiplet systems, including complex objective functions, limited reach of inter-chiplet I/O transceivers, and the assignment of heterogeneous manufacturing technologies to different chiplets. ChipletPart integrates a sophisticated chiplet cost model with a genetic algorithm (GA)-based technology assignment and partitioning methodology, along with a simulated annealing (SA)-based chiplet floorplanner. Our results show that ChipletPart : (i) reduces chiplet cost by up to 58% (20% geometric mean) compared to state-of-the-art min-cut partitioners, which often yield floorplan-infeasible solutions; (ii) generates partitions with up to 47% (6% geometric mean) lower cost compared to the prior work Floorplet ; (iii) reduces chiplet cost up to 48% (30% geometric mean) compared to Chipletizer , while consistently producing I/O-feasible chiplet solutions across all testcases; and (iv) for the testcases we study, heterogeneous integration reduces cost by up to 43% (15% geometric mean) compared to homogeneous implementations. Additionally, we explore Bayesian optimization (BO) for finding low cost and floorplan-feasible chiplet solutions with technology assignments. On some testcases, our BO framework achieves better system cost (up to 5.3% improvement) with higher runtime overhead (up to 4×) compared to our GA-based framework. We also present case studies that show how changes in packaging and inter-chiplet signaling technologies can affect partitioning solutions. Finally, ChipletPart , the underlying chiplet cost model, and our chiplet testcase generator are available as open-source tools for the community.