The Effects of Solvent on Superhydrophobic Polyurethane Coating Incorporated with Hydrophilic SiO2 Nanoparticles as Antifouling Paint

Polyurethane (PU) paint with a hydrophobic surface can be easily fouled. In this study, hydrophilic silica nanoparticles and hydrophobic silane were used to modify the surface hydrophobicity that affects the fouling properties of PU paint. Blending silica nanoparticles followed by silane modification only resulted in a slight change in surface morphology and water contact angle. However, the fouling test using kaolinite slurry containing dye showed discouraging results when perfluorooctyltriethoxy silane was used to modify the PU coating blended with silica. The fouled area of this coating increased to 98.80%, compared to the unmodified PU coating, with a fouled area of 30.42%. Although the PU coating blended with silica nanoparticles did not show a significant change in surface morphology and water contact angle without silane modification, the fouled area was reduced to 3.37%. Surface chemistry could be the significant factor that affects the antifouling properties of PU coating. PU coatings were also coated with silica nanoparticles dispersed in different solvents using the dual-layer coating method. The surface roughness was significantly improved by spray-coated silica nanoparticles on PU coatings. The ethanol solvent increased the surface hydrophilicity significantly, and a water contact angle of 18.04° was attained. Both tetrahydrofuran (THF) and paint thinner allowed the adhesion of silica nanoparticles on PU coatings sufficiently, but the excellent solubility of PU in THF caused the embedment of silica nanoparticles. The surface roughness of the PU coating modified using silica nanoparticles in THF was lower than the PU coating modified using silica nanoparticles in paint thinner. The latter coating not only attained a superhydrophobic surface with a water contact angle of 152.71°, but also achieved an antifouling surface with a fouled area as low as 0.06%.