Comparative analysis of isopropyl alcohol dehydration using ionic liquids and deep eutectic solvent

The current article deals with the separation of the azeotropic mixture of isopropyl alcohol (IPA) and water using an ionic liquid, 1-ethyl-3-methylimidazolium tetrafluoroborate ([EMIM][BF4]) and Deep Eutectic Solvents (DESs), Choline Chloride/glycerol (Glyceline) and Choline Chloride/Ethylene Glycol (Ethaline). Conventional dimethyl sulfoxide (DMSO) solvents are used to compare the results for IPA dehydration. Process modelling and simulation were carried out in the Aspen Plus simulator (v.8.6). The NRTL model was used to calculate the thermodynamic properties as well as vapour-liquid equilibria of the ternary systems. The process parameters such as entrainer flow rate, binary feed stage, entrainer feed stage, column stages, reflux ratio, reboiler and condenser duties were evaluated using sensitivity analysis and design spec tools of the simulator. The industrial process for both systems, containing a separation column and a recovery column, was simulated at a steady state. Both processes were optimised using the optimisation tool of the simulator and compared based on the energy requirement. Further, based on the simulation results, we proposed an alternate process design for solvent recovery using a flash drum. The results show that more than 99.9 mol % IPA purity can be achieved using both ILs as well as DESs. The overall energy requirement for the separation of IPA-water mixture using [EMIM][BF4] entrainer in a conventional process was found to be lower than DMSO. The proposed alternate process further reduces the energy requirement compared to the conventional process for both IL and DESs systems.